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just got started with our first e60 m5 set of trim…

We’ve done a few BMW sets in the past, mostly e46 and e90 sets, but now we’re about halfway done with our first M5 set.  I’m really happy with how it is turning out so far, particularly the shifter piece.  I can’t wait to finish this set up and see how it looks installed.

We start with an e60 wood core that gets sanded down to make room for the extra material of the carbon fiber and epoxy.

After laying the pieces out on the fabric (we went with an upgraded 20oz 2×2 twill for the M5), we carefully cut it out to the appropriate sizes.

We then mix up some bonding epoxy and apply it to the pieces.

A few hours later, the fabric has been applied and the first major step on the trim is completed.  This week, we’ll start adding epoxy to the pieces to give it the gloss and depth that most people associate with carbon fiber.

 

Custom red CTS-V center console started…

We just got started on some more CTS-V pieces for a customer in Chicago.  He wanted to maintain the factory look of the original door and dash pieces, but still do something that would set his car apart.  Eventually he decided to go with a red carbon/kevlar hybrid fabric just on his center console pieces.

We start with the raw fabric wrapped onto the original plastic parts.

Then gradually add epoxy resin.  You can see that the kevlar doesn’t soak in the epoxy very well, so the texture of the fabric can still be seen somewhat on the surface.  This will have to be aggressively sanded smooth after the parts are cured.

The radio face has multiple sections that will need to be drilled out by hand.  This is, by far, the most time consuming part on the set.

These will go into the oven for a post cure in the next couple of days.  After that, they’ll get trimmed and sanded smooth and ready for clearcoat.

Couple quick CTS-V install teaser photos…

You may remember the custom red and black CTS-V interior we did a few months ago and we’ve finally got a few installed photos.

Now I know these aren’t the best photos in the world (they were taken with a cell phone) but they’re better than nothing.  The owner has promised us legit photos with a real camera once the weather clears up.  The red looks a little bright in these, its a bit more dark  and subdued in person.

I’m really happy with how it turned out, particularly the center console piece.

 

First installed pictures from a 996 Porsche…

Big thanks to my friend Joey at EuroAddiction for being the first to get some parts made for his 911 GT3 as well as Angela Pappas at Fl@sh Photography for taking the time to get some pictures done for us.

These parts were made with a custom 20oz 2×2 twill fabric, which uses almost 4 times as much individual strands of carbon fiber than a standard weave.  More strands equals a thicker, tighter weave.

I’ve got more parts in the works for this car, so keep your eyes open for those soon.  If you’re interested in having parts made for your Porsche, fill out our custom quote form and we can get you setup.

Full gallery can be found here:

http://ocarbon.com/gallery/porsche/joey

Check out this custom red A3 set we’re working on…

It is only the second A3 set we’ve ever made, and it just happens to be made out of red carbon/kevlar.  We’re also doing the A frames that surround the shifter, but those are going to take a bit longer.

Stay tuned for installed pictures.

 

 

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